Avery Dennison ALS 380 Wartungshandbuch

ALS380OPERATING MANUALLabel DispenserArticle number: A6392, Release 06.2005

81PLEASE OBSERVE THE FOLLOWING:1.2 SAFETY INSTRUCTIONSALS3801.2.2 Machine operating safetyAppropriate useThe ALS 380 labeller is a fully automatic mac

91PLEASE OBSERVE THE FOLLOWING:1.2 SAFETY INSTRUCTIONSALS3801.2.3 Before every production startOperator's obligation and service personal to exer

102EQUIPMENT DESCRIPTION2.1 OVERVIEWALS3802.1.1 Structural elements[2] Right-hand version of the ALS 380 LabellerBGCADEIHKLMNOFJ2 EQUIPMENT DESCRIPTIO

112EQUIPMENT DESCRIPTION2.1 OVERVIEWALS380A Unwind unit– The unwinding spindle holds the label roll.– The spreader mechanism (chucking wedge) se-cures

122EQUIPMENT DESCRIPTION2.1 OVERVIEWALS3802.1.3 Technical dataCharacteristic valuesLabels1) Longer labels are possible when product distance is increa

132EQUIPMENT DESCRIPTION2.1 OVERVIEWALS3802.1.4 Design versionsThe ALS 380 labeller is available in 4 different versions, depending on the taskat hand

142EQUIPMENT DESCRIPTION2.1 OVERVIEWALS380Top-labeller left-hand version– Labelling from above onto the upper side of the product [5].– The products a

152EQUIPMENT DESCRIPTION2.1 OVERVIEWALS3802.1.5 OptionsHigh-speed processing version ALS 380 HS– Allows dispensing speeds up to 100 m/min– Available i

162EQUIPMENT DESCRIPTION2.2 OPERATOR CONTROLSALS3802.2.1 Operator panelLED indicator– Display of functions, setting values, operating states, error me

172EQUIPMENT DESCRIPTION2.2 OPERATOR CONTROLSALS3802.2.2 Main switch– The main switch [8] is located to the left on the housing.– The main switch is

182EQUIPMENT DESCRIPTION2.3 CONTROL SYSTEMALS3802.3.1 Brief descriptionAll of the machine’s functions are electronically controlled. Using the operato

192EQUIPMENT DESCRIPTION2.3 CONTROL SYSTEMALS3802.3.2 Menus for operators and calibration technicians1) Not ALS 380HSMenu Standard menu Extended menu

202EQUIPMENT DESCRIPTION2.3 CONTROL SYSTEMALS3802.3.3 Monitoring functionsDuring labelling operation, the electronic control sys-tem and the sensors m

213PRIOR TO OPERATING3.1 INSERT THE LABELLING MATERIALALS3803.1.1 Prerequisites– The label dispenser is switched off at the main [11A] switch.➔ Verify

223PRIOR TO OPERATING3.1 INSERT THE LABELLING MATERIALALS380Insert new label rollOnly top-labeller:➔ Loosen the set-screw at the guiding rod [13C] and

233PRIOR TO OPERATING3.1 INSERT THE LABELLING MATERIALALS3803.1.3 Threading the label ribbonOverview of the threading path diagram[14] Threading path

243PRIOR TO OPERATING3.1 INSERT THE LABELLING MATERIALALS380Thread the label ribbon at the unwind unit.➔ Swing up the pressure roller [16B] and the br

253PRIOR TO OPERATING3.1 INSERT THE LABELLING MATERIALALS380Thread in the label ribbon at the dispens-ing edge.➔ Swing up the pressure roller [17D] be

263PRIOR TO OPERATING3.1 INSERT THE LABELLING MATERIALALS380Thread the label ribbon at the rewind unit.➔ Thread the label ribbon around the deflection

273PRIOR TO OPERATING3.2 MECHANICAL SETTINGSALS380WARNING!Risk of injury due to moving or rapidly rotat-ing parts!➔ Before carrying out the mechanical

1CONTENTSALS3801 Please observe the following1.1 General information . . . . . . . . . . . . . . 41.1.1 Validity and applicability of this manual

283PRIOR TO OPERATING3.2 MECHANICAL SETTINGSALS3803.2.2 Adjusting the braking brushesMounting locations of the braking brushes:– In front of the opera

293PRIOR TO OPERATING3.2 MECHANICAL SETTINGSALS3803.2.3 Adjusting the pressure rollersMounting locations of the pressure rollers:– On the drive roller

303PRIOR TO OPERATING3.2 MECHANICAL SETTINGSALS3803.2.4 Adjust the pressure roller unit (optional) at the dispensing edge.Depending on the area of app

313PRIOR TO OPERATING3.2 MECHANICAL SETTINGSALS3803.2.5 Adjust (optional) the position of the dispensing edge.Adjusting verticallyCoarse adjustment:➔

324OPERATION4.1 ACTIVATION AND SHUT-DOWNALS3804.1.1 Starting the machineBefore each use, the control system must be adapted to the inserted label mate

334OPERATION4.1 ACTIVATION AND SHUT-DOWNALS380The machine can also be automatically initial-ised after switch-on by using the INIT function:➔ In the s

344OPERATION4.1 ACTIVATION AND SHUT-DOWNALS3804.1.2 LabellingPrerequisites– Label material is inserted.– Machine is switched on.– Material is initiali

354OPERATION4.1 ACTIVATION AND SHUT-DOWNALS380Start dispensing labels– The conveyor belt starts up. The first product reach-es the product sensor (pho

364OPERATION4.1 ACTIVATION AND SHUT-DOWNALS380Unwind unit– A loop forms in the loop space as a buffer between the unwind unit and label dispensing [31

374OPERATION4.1 ACTIVATION AND SHUT-DOWNALS3804.1.4 Tandem operation[33] Two labellers in tandem arrangementA The active labeller, label roll comes to

2CONTENTSALS3803.2 Mechanical settings . . . . . . . . . . . . . 273.2.1 Setting the ribbon guides . . . . . . . . . . . . . . . 27Operator panel s

384OPERATION4.1 ACTIVATION AND SHUT-DOWNALS380Prerequisites– Both machines are configured and tested for tan-dem operation and automatic dispensing sp

394OPERATION4.1 ACTIVATION AND SHUT-DOWNALS380Reloading label materialWARNING!Risk of injury from the running conveyor line at the workplace! Risk of

404OPERATION4.1 ACTIVATION AND SHUT-DOWNALS380Switching offSwitch over the active machineOn the operator panel of the active machine:➔ Press the FEED

414OPERATION4.2 SETTING AND MONITORINGALS3804.2.1 Settings in the standard menuOverview[38] Functions in the standard menuCalling up menu– The standar

424OPERATION4.2 SETTING AND MONITORINGALS3804.2.2 Label stop position(STOD)After the label is output, the feed continues to operate, until the next la

434OPERATION4.2 SETTING AND MONITORINGALS3804.2.3 Dispensing speed (VELO)As a rule, the labelling speed must correspond to the product speed. Dependi

444OPERATION4.2 SETTING AND MONITORINGALS3804.2.4 Label position on the product(POS)– Distance between leading edge of the product and leading edge of

454OPERATION4.2 SETTING AND MONITORINGALS3804.2.5 Automatic material initialisation (INIT)Also refer to chapter Activation and shut-down.➔ In the stan

464OPERATION4.2 SETTING AND MONITORINGALS3804.2.6 If errors occurWarning messagesIf the machine control system detects a malfunction, but the labellin

474OPERATION4.2 SETTING AND MONITORINGALS380Error messagesIf the machine control system detects a serious mal-function:– The labelling operation is au

3CONTENTSALS3804.4.17 Applicator type (APPL) . . . . . . . . . . . . . . . . . 664.4.18 EP cylinder dwell time (APT1) . . . . . . . . . . . 664.4.19

484OPERATION4.3 PRODUCT DATABANKSALS3804.3.1 FunctionsTask-specific settings that do not need to be modified for daily operation:4.3.2 Loading product

494OPERATION4.3 PRODUCT DATABANKSALS380Activating product databanks at switch-on–The menu Product databanks is only available if at least one product

504OPERATION4.3 PRODUCT DATABANKSALS3804.3.3 Create/save product databankPrerequisitesCAUTION!Erroneous settings can lead to production setbacks, dama

514OPERATION4.3 PRODUCT DATABANKSALS3804.3.4 Deleting a product databankIn the extended menu:➔ Call up the DEL function.➔ Select the desired product d

524OPERATION4.4 SETTINGS IN THE EXTENDED MENUALS3804.4.1 Overview[54] Functions in the extended menu of the ALS 380Function/dis-playBrief descriptionO

534OPERATION4.4 SETTINGS IN THE EXTENDED MENUALS380In addition, when using a printer (optional):[55] Additional functions for printersAdditional funct

544OPERATION4.4 SETTINGS IN THE EXTENDED MENUALS3804.4.2 Activating an extended menuPlease observe:CAUTION!Erroneous settings can lead to production s

554OPERATION4.4 SETTINGS IN THE EXTENDED MENUALS3804.4.3 Position of second label (POS2)If the products are to be given two labels:– Distance between

564OPERATION4.4 SETTINGS IN THE EXTENDED MENUALS3804.4.5 Speed ratio (VERT)– Relationship between the dispensing speed and the conveyor belt speedExam

574OPERATION4.4 SETTINGS IN THE EXTENDED MENUALS3804.4.6 Adjust the label stop sensor (CONT)TechnologyAutomatic and manual adjustmentThe sensitivity o

41PLEASE OBSERVE THE FOLLOWING1.1 GENERAL INFORMATIONALS3801.1.1 Validity and applicability of this manualContentsThe present manual refers exclusivel

584OPERATION4.4 SETTINGS IN THE EXTENDED MENUALS380Manually adjusting the sensor.In the extended menu:➔ Call up the CONT function.➔ Insert the backing

594OPERATION4.4 SETTINGS IN THE EXTENDED MENUALS3804.4.7 Label distance (LPIT)The label distance is defined as [62]:Label distance = label length + ga

604OPERATION4.4 SETTINGS IN THE EXTENDED MENUALS3804.4.8 Distance from the label stop sensor to the dispensing edge(E–SS)– Correct specification of th

614OPERATION4.4 SETTINGS IN THE EXTENDED MENUALS380Check setting➔ Call up the STOD function.➔ Set the value for STOD to "0".➔ Confirm the va

624OPERATION4.4 SETTINGS IN THE EXTENDED MENUALS3804.4.9 Product length (PRDL)A start signal can be prematurely triggered by the shape of the product

634OPERATION4.4 SETTINGS IN THE EXTENDED MENUALS3804.4.10 Polarity of the product sensor(P_S_)The product sensor can optionally send the start signal,

644OPERATION4.4 SETTINGS IN THE EXTENDED MENUALS3804.4.12 Number of unlabelled products (MLAB)If products do not get labelled, the operator receives t

654OPERATION4.4 SETTINGS IN THE EXTENDED MENUALS3804.4.14 Advance print start (PDT)When using a printer (optional):The printing process can be started

664OPERATION4.4 SETTINGS IN THE EXTENDED MENUALS3804.4.16 Tandem operation (TMOD)Activate and deactivate tandem operation– Refer to chapter Tandem ope

674OPERATION4.5 AUTOMATIC DISPENSING SPEED (APSF)ALS380[72] A Speed sensor on the conveyor lineThe automatic dispensing speed (APSF) makes it pos-sibl

51PLEASE OBSERVE THE FOLLOWING1.1 GENERAL INFORMATIONALS3801.1.2 Conventions and informationExplanation of symbolsIn order to facilitate legibility an

684OPERATION4.5 AUTOMATIC DISPENSING SPEED (APSF)ALS3804.5.1 Electronic transmission ratio of the RPM transmitter (EGRA)– Required compensation factor

694OPERATION4.6 APPLICATOR (OPTIONAL)ALS3804.6.1 Principle of operationIf direct labelling from the dispensing edge is not possi-ble, the labeller can

704OPERATION4.6 APPLICATOR (OPTIONAL)ALS3804.6.2 Functions in the extended menuPlease observe the followingCAUTION!Erroneous settings can lead to prod

714OPERATION4.6 APPLICATOR (OPTIONAL)ALS380EP cylinder dwell time (APT1)– Dwell time for the EP cylinderIn the extended menu:➔ Call up the APT1 functi

724OPERATION4.6 APPLICATOR (OPTIONAL)ALS380Fine tuning of the dwell time (APT4)When using an applicator in combination with the auto-matic speed adjus

735AFTER OPERATION5.1 CARE AND CLEANINGALS3805.1.1 Cleaning agentsCleaning agents for rubber rollers:– Roller cleaner, ordering code 98925If other cle

745AFTER OPERATION5.1 CARE AND CLEANINGALS380Remove paper waste➔ Wipe off all paper waste (dust) from all rollers and edges. ➔ Clean the optics of the

755AFTER OPERATION5.1 CARE AND CLEANINGALS380Capacitive sensor at the dispenser headOnly if the labeller is equipped with a capacitive sensor [76A] in

766OPERATIONAL MALFUNCTIONS6.1 WARNING MESSAGESALS3806.1.1 Please observe:CAUTION!Improper handling of the machine, especial-ly changes to the setting

776OPERATIONAL MALFUNCTIONS6.1 WARNING MESSAGESALS380W__2 Memory errorsFactory settings are activated, see appendix. CPU battery is discharged after a

61PLEASE OBSERVE THE FOLLOWING1.1 GENERAL INFORMATIONALS380Directional informationUnless otherwise indicated, the directional information mentioned in

786OPERATIONAL MALFUNCTIONS6.2 ERROR MESSAGESALS3806.2.1 If a malfunction occursIf the control system detects a serious error:– The labelling operatio

796OPERATIONAL MALFUNCTIONS6.2 ERROR MESSAGESALS380E__2 Label stop sensor does not detect the labels.Ribbon of labels does not run through the slot in

806OPERATIONAL MALFUNCTIONS6.2 ERROR MESSAGESALS380E__7 Photoelectric sensor in the loop space does not detect the loop for-mation; label stop sensor

816OPERATIONAL MALFUNCTIONS6.2 ERROR MESSAGESALS380E_15 Short circuitorOverload of outputs from CN10A check of the connections and output signals by s

827APPENDIX7.1 FACTORY SETTINGSALS380In the case of a memory error: – The message W__2 or E_12 appears on the operator panel.– All databanks are delet

837APPENDIX7.1 FACTORY SETTINGSALS380[79] Factory settings1) = Function in the configuration menu, see Service GuideAPPL DIR Applicator mode offAPT1 0

847APPENDIX7.2 PRODUCT DATA BANKSALS380Client/OrderFunction Data bankPD01 PD02 PD03 PD04 PD05 PD06POSPOS2POS3VELOSTODCONTE–SSLPITPRDLP_S_S_S_MLABPDTPD

857APPENDIX7.2 PRODUCT DATA BANKSALS380Client/OrderFunction Data bankPD07 PD08 PD09 PD10 PD11POSPOS2POS3VELOSTODCONTE–SSLPITPRDLP_S_S_S_MLABPDTPDWTEGR

867APPENDIX7.3 EC DECLARATION OF CONFORMITYALS380We, the:Avery Dennison Deutschland GmbHOhmstraße 3D–85386 Echingdeclare that we have designed and con

71PLEASE OBSERVE THE FOLLOWING:1.2 SAFETY INSTRUCTIONSALS3801.2.1 Information and qualificationsPay attention to the informationWARNING!Reliable and s

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