Avery Dennison 686 HT Spezifikationen

Users Manual Model 686 / 686 HT AVERY DENNISON Manual Edition 7.0 09 June, 2010 Manual Part Number 551398

8 •••• Customer Responsibility Users Manual Model 686 / 686 HT AC Power Line AVERY DENNISON requires that the electrical service be 10 Amps @ 115VA

98 •••• Assembly Drawings Users Manual Model 686 / 686 HT Printhead Adjustment Assembly Drawing 532164

Users Manual Model 686 / 686 HT Assembly Drawings •••• 99 Printhead Adjustment Parts List Item Part # Description Qty 1 991217 Spring, Compre

100 •••• Assembly Drawings Users Manual Model 686 / 686 HT Ink Drive 686HT Assembly 3228720914765123118301813152223192425172611211116342733296753

Users Manual Model 686 / 686 HT Assembly Drawings •••• 101 Ink Drive 686HT Parts List Item Part # Description Qty Item Part # Description Q

102 •••• Assembly Drawings Users Manual Model 686 / 686 HT Ink Save Assembly 10192421231754184342620182938252237333536123032317281216341413156339

Users Manual Model 686 / 686 HT Assembly Drawings •••• 103 Ink Save Parts List Item Part # Description Qty Item Part # Description Qty 1 55

104 •••• Assembly Drawings Users Manual Model 686 / 686 HT Ink Save PC Board Assembly 4157263

Users Manual Model 686 / 686 HT Assembly Drawings •••• 105 Ink Save PC Board Parts List Item Part # Description Qty 1 551141 Harness, IADB t

106 •••• Assembly Drawings Users Manual Model 686 / 686 HT Timing Belt Threading Diagram 5835612 3 4 39713 2

Users Manual Model 686 / 686 HT Assembly Drawings •••• 107 Timing Belt Parts List Item Part # Description Qty 1 991391 Pulley, 10T 2 2 9913

Users Manual Model 686 / 686 HT Customer Responsibility •••• 9 In some cases, a double box has been used to ship your printer.

108 •••• Assembly Drawings Users Manual Model 686 / 686 HT Timing Belt 686HT Threading Diagram 735412 38613 2

Users Manual Model 686 / 686 HT Assembly Drawings •••• 109 Timing Belt 686HT Parts List Item Part # Description Qty 1 991391 Pulley, 10T 2 2

110 •••• Assembly Drawings Users Manual Model 686 / 686 HT Knife Assembly Drawing 171512202221231916271826222821141325424115273109861

Users Manual Model 686 / 686 HT Assembly Drawings •••• 111 Knife Parts List Item Part # Description Qty Item Part # Description Qty 1 357

112 •••• Assembly Drawings Users Manual Model 686 / 686 HT Stacker Assembly Drawing (Part 1) 28591220247367107171611281161811294192524262616212313

Users Manual Model 686 / 686 HT Assembly Drawings •••• 113 Stacker Parts List (Part 1) Item Part # Description Qty Item Part # Description Q

114 •••• Assembly Drawings Users Manual Model 686 / 686 HT Stacker Assembly Drawing (Part 2) 11128273820322222719224241212930314716464645442533323

Users Manual Model 686 / 686 HT Assembly Drawings •••• 115 Stacker Parts List (Part 2) Item Part # Description Qty Item Part # Description

116 •••• Assembly Drawings Users Manual Model 686 / 686 HT Back Reflective Sensor Option Assembly Drawing 452361

Users Manual Model 686 / 686 HT Assembly Drawings •••• 117 Back Reflective Sensor Option Parts List Item Part # Description Qty 1 371128 Top

10 •••• Printer Setup Users Manual Model 686 / 686 HT Printer Setup Installing the Stacker (Option) Remove the stacker from the separate packaging

118 •••• Assembly Drawings Users Manual Model 686 / 686 HT Cover Assembly Drawing 7810111712162526131541627151926193181423212220245

Users Manual Model 686 / 686 HT Assembly Drawings •••• 119 Cover Assembly Parts List Item Part # Description Qty Item Part # Description Qty

Users Manual Model 686 / 686 HT Printer Setup •••• 11 Fuse Configuration The main fuse(s) on the AVERY DENNISON 686 / 686 HT are located inside the

12 •••• Printer Setup Users Manual Model 686 / 686 HT Configuration Number Two: Line voltage within the range of (See 230VAC Fuse Placement) 180

Users Manual Model 686 / 686 HT Printer Setup •••• 13 TCB Dip Switch Settings DIP SWITCH # DEFINITION 686 / 686 HT 8 DOWNSTACKER/ LOKPRINT DOWNS

14 •••• Printer Setup Users Manual Model 686 / 686 HT Installing the PC Interface Cable The 686 / 686 HT requires a 9-pin RS232 cable. This cable

Users Manual Model 686 / 686 HT Product Description •••• 15 Product Description Printer Description The AVERY DENNISON model 686 / 686 HT thermal p

16 •••• Product Description Users Manual Model 686 / 686 HT Personal Computer Specifications This specification describes the hardware and applicat

Users Manual Model 686 / 686 HT Product Description •••• 17 Printer Specification Print method: Thermal transfer, one sided, near edge printhead

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18 •••• Product Description Users Manual Model 686 / 686 HT Other Features - Downloading of information while printer is operating - Sequenced Fiel

Users Manual Model 686 / 686 HT Printer Operation & Quick Set-Up •••• 19 Printer Operation & Quick Set-Up Loading Ink WEB GUIDEFIXED TURNBA

20 •••• Printer Operation & Quick Set-Up Users Manual Model 686 / 686 HT Loading Stock WEB GUIDEFIXED TURNBARTRANSFER STOCKTAG STOCKADJUSTAB

Users Manual Model 686 / 686 HT Printer Operation & Quick Set-Up •••• 21 6) Open the print head by turning the knob. 7) After looping the lea

22 •••• Printer Operation & Quick Set-Up Users Manual Model 686 / 686 HT Butt Splicing Stock NOTE: DO NOT RUN BUTT SPLICES THROUGH THE PRINT

Users Manual Model 686 / 686 HT Printer Operation & Quick Set-Up •••• 23 Modified Drive Assembly The spring loaded drive assembly mounted in t

24 •••• Printer Operation & Quick Set-Up Users Manual Model 686 / 686 HT Sensor Adjustment The hole and top reflective registration sensor ca

Users Manual Model 686 / 686 HT Printer Operation & Quick Set-Up •••• 25 Ink Guide Adjustment 686 The ink guides on the 686 / 686 HT will mov

26 •••• Printer Operation & Quick Set-Up Users Manual Model 686 / 686 HT 686 The ink guides must be even with each other in order for the syst

Users Manual Model 686 / 686 HT Printer Operation & Quick Set-Up •••• 27 Print Head Operation The print head module is to be opened and closed

Users Manual Model 686 / 686 HT •••• i Contents Scope 4 Introduction ...

28 •••• Control Panel Operation Users Manual Model 686 / 686 HT Control Panel Operation Control Buttons Start - Starts

Users Manual Model 686 / 686 HT Control Panel Operation •••• 29 Test - TEST and START must both be used. - Test will stop when the buttons are re

30 •••• Control Panel Operation Users Manual Model 686 / 686 HT ORANGE - System is operational. - Ready for batches to be downloaded. GREEN - Batch

Users Manual Model 686 / 686 HT Control Panel Operation •••• 31 Front Panel Menu Map Ready For Batches  Print/Cut Positions  Print Head

32 •••• Control Panel Operation Users Manual Model 686 / 686 HT Front Panel Power Up / Home Screens POWER UP (DIAGNOSTICS TESTS) D I A G N O S T

Users Manual Model 686 / 686 HT Control Panel Operation •••• 33 When the printer is powered up and all initializations are complete, if there aren’

34 •••• Control Panel Operation Users Manual Model 686 / 686 HT Pressing the MODE / Down Arrow key will take the user to the various mode screens l

Users Manual Model 686 / 686 HT Control Panel Operation •••• 35 Front Panel Mode Descriptions There are six (6) main mode levels that are selected

36 •••• Control Panel Operation Users Manual Model 686 / 686 HT PRINT / CUT POSITIONS P R E S S E N T E R F O R P R I N T /

Users Manual Model 686 / 686 HT Control Panel Operation •••• 37 Pressing the MODE / Down Arrow key will take the user to the "DOT SHIFT"

ii •••• Users Manual Model 686 / 686 HT Front Panel Menu Map ...

38 •••• Control Panel Operation Users Manual Model 686 / 686 HT CALIBRATE SENSORS P R E S S E N T E R T O C A L I B R A T E

Users Manual Model 686 / 686 HT Control Panel Operation •••• 39 T O P R E F L N O T O V E R M A R K V A L U E : 0 0 0 N E W V A L U

40 •••• Control Panel Operation Users Manual Model 686 / 686 HT LIFE COUNTS / VERSIONS P R E S S E N T E R F O R L I F E C

Users Manual Model 686 / 686 HT Control Panel Operation •••• 41 I M A G E R V E R S I O N U S A 1 9 . 0 1

42 •••• Control Panel Operation Users Manual Model 686 / 686 HT Arrow key will take the user to the "LANGUAGE" screen. Pressing the EXIT

Users Manual Model 686 / 686 HT Control Panel Operation •••• 43 I N K S A V E I S E N A B L E D P R E S S E N T E R T O D I

44 •••• Control Panel Operation Users Manual Model 686 / 686 HT Note: This screen for SV-70 Verifier only P R E S S E N T E R T O

Users Manual Model 686 / 686 HT Adjustments / Maintenance •••• 45 Adjustments / Maintenance Print Head Handling Warning Print heads can be damaged

46 •••• Adjustments / Maintenance Users Manual Model 686 / 686 HT Print Head Cleaning CAUTION: TURN OFF THE POWER TO THE PRINTER BEFORE STARTING

Users Manual Model 686 / 686 HT Adjustments / Maintenance •••• 47 Print Head Replacement NEVER REMOVE THE PRINT HEAD FROM THE PRINTER - EXCEPT FOR

Users Manual Model 686 / 686 HT •••• iii Printhead Fail Modes ...

48 •••• Adjustments / Maintenance Users Manual Model 686 / 686 HT select the head category. The head category is based on the mean resistance of t

Users Manual Model 686 / 686 HT Adjustments / Maintenance •••• 49 Print Head Adjustment Clean Platen Roller You may determine if the print head has

50 •••• Adjustments / Maintenance Users Manual Model 686 / 686 HT Stacker Adjustments The stacker has four adjustments that can be made without a t

Users Manual Model 686 / 686 HT Adjustments / Maintenance •••• 51 Roller Drop (686) – Not on 686 HT An optical sensor on back of the printer uprigh

52 •••• Adjustments / Maintenance Users Manual Model 686 / 686 HT Print Registration Sensor Web Position Adjustment If you are running sense mark

Users Manual Model 686 / 686 HT Adjustments / Maintenance •••• 53 Sensor Calibration Optical Sensor Electrical Calibration The troubleshooting sect

54 •••• Adjustments / Maintenance Users Manual Model 686 / 686 HT Lubrication Procedure General The 686 / 686 HT series printers are factory equipp

Users Manual Model 686 / 686 HT Adjustments / Maintenance •••• 55 Printer Set Up Sequence 1) Power off the printer, remove the stock and ink and

56 •••• Electrical Trouble Shooting Users Manual Model 686 / 686 HT Electrical Trouble Shooting Power Up / Sign On / Communications Problem Prob

Users Manual Model 686 / 686 HT Electrical Trouble Shooting •••• 57 Problem Probable Cause Corrective Action Front panel does not complete diagn

4 •••• Scope Users Manual Model 686 / 686 HT Scope Introduction This user manual was arranged for the person who is going to operate the printer.

58 •••• Electrical Trouble Shooting Users Manual Model 686 / 686 HT Stock / Ink Advance Problem Probable Cause Corrective Action Stock does not

Users Manual Model 686 / 686 HT Electrical Trouble Shooting •••• 59 Print Problem Probable Cause Corrective Action Printer advances stock but doe

60 •••• Electrical Trouble Shooting Users Manual Model 686 / 686 HT Problem Probable Cause Corrective Action Print contrast is too light or dark

Users Manual Model 686 / 686 HT Electrical Trouble Shooting •••• 61 Cut / Stack Problem Probable Cause Corrective Action Printer fails to cut la

62 •••• Mechanical Trouble Shooting Users Manual Model 686 / 686 HT Mechanical Trouble Shooting Stock Problem Probable Cause Corrective Action S

Users Manual Model 686 / 686 HT Mechanical Trouble Shooting •••• 63 Problem Probable Cause Corrective Action Cracks or craze marks appear on fac

64 •••• Mechanical Trouble Shooting Users Manual Model 686 / 686 HT Ink Problem Probable Cause Corrective Action Ink wrinkles or will not pull s

Users Manual Model 686 / 686 HT Electrical Drawings •••• 65 Electrical Drawings

66 •••• Electrical Drawings Users Manual Model 686 / 686 HT Printer Wiring THERMAL CONTROL BOARD, 371105NEHEAD DRIVERBOARD, 341106NEROLLER DROPMOTO

Users Manual Model 686 / 686 HT Electrical Drawings •••• 67 Electrical System Schematic NOTES: 1. ALL AC WIRE 18AWG 600V INTERNATIONAL CO

Users Manual Model 686 / 686 HT Warranty Information •••• 5 Warranty Information Warranty Policy Avery Dennison Retail Information Systems, In-Plan

68 •••• Electrical Drawings Users Manual Model 686 / 686 HT Motherboard Power Connectors The power supply connector on any PC/XT or PC/AT compatibl

Users Manual Model 686 / 686 HT Appendix A •••• 69 Appendix A Error Messages On the Machine's detection of errors / error, the displays will

70 •••• Appendix B Users Manual Model 686 / 686 HT Appendix B Software Upgrade Chip Placement Positions Head Driver Board P/N 341106NE P N .3 4 1

Users Manual Model 686 / 686 HT Appendix B •••• 71 Thermal Control Board P/N 371105NE U 36U 23U 21U 4U 3U 18U 19U 20U 22 THERMAL CONTROL BOARD, Up

72 •••• Appendix B Users Manual Model 686 / 686 HT Front Panel Board P/N 511108 FRONT PANEL BOARD, Upgradeable software I.C.'s include U1. P

Users Manual Model 686 / 686 HT Appendix C •••• 73 Appendix C Ink and Stock Transfer Types Transfer Type values associated with the XT commands.

74 •••• Appendix D Users Manual Model 686 / 686 HT Appendix D Knife MFG Guideline Solenoid Trigger Setting +.000 -.020 1. After the clutc

Users Manual Model 686 / 686 HT Appendix D •••• 75 • Torsion Spring should be at an angle of 60±2°. Lay the spring over the drawing below to see

76 •••• Appendix D Users Manual Model 686 / 686 HT • There should be a .010-.020 gap (for roller clutch only) between the two clutch pieces. •

Users Manual Model 686 / 686 HT Appendix E •••• 77 Appendix E Printhead Life Extension Matching stock and ink widths If you’re running multiple me

6 •••• Warranty Information Users Manual Model 686 / 686 HT office where the equipment or parts are operated to ensure machine coverage. For exampl

78 •••• Appendix E Users Manual Model 686 / 686 HT Printhead Fail Modes Symptoms, Causes, Solutions Symptom #1: A dot is leaving a line in the p

Users Manual Model 686 / 686 HT Appendix E •••• 79 Printhead Cleaning Procedure Printhead performance and life are influenced by proper handling a

80 •••• Appendix E Users Manual Model 686 / 686 HT Printhead Installation and Removal Procedures Printhead removal procedure 1. Attach the groun

Users Manual Model 686 / 686 HT Appendix E •••• 81 Static Checks for 686 / 686 HT Printers 1. Stacker: With an ohmmeter, check continuity betwee

82 •••• Appendix E Users Manual Model 686 / 686 HT Print Quality Adjustment 1. Tangent is factory set and should not be adjusted. Head pressure

Users Manual Model 686 / 686 HT Assembly Drawings •••• 83 Assembly Drawings

84 •••• Assembly Drawings Users Manual Model 686 / 686 HT Unwind Assembly Drawing

Users Manual Model 686 / 686 HT Assembly Drawings •••• 85 Unwind Parts List Item Part # Description Qty 1 373012 Web guide, Rear 1 2 37300

86 •••• Assembly Drawings Users Manual Model 686 / 686 HT Unwind Turnbar Assembly Drawing

Users Manual Model 686 / 686 HT Assembly Drawings •••• 87 Unwind Turnbar Parts List Item Part # Description Qty 1 554014 Bracket, Unwind arm

Users Manual Model 686 / 686 HT Customer Responsibility •••• 7 Customer Responsibility Location of Printer The printer weighs approximately 57 Lbs

88 •••• Assembly Drawings Users Manual Model 686 / 686 HT Contrast Sensor Assembly Drawing

Users Manual Model 686 / 686 HT Assembly Drawings •••• 89 Contrast Sensor Parts List Item Part # Description Qty Item Part # Description Qt

90 •••• Assembly Drawings Users Manual Model 686 / 686 HT Web Guide / Sensor Assembly Drawing 1819627152183432312530183336351127112132628219145102

Users Manual Model 686 / 686 HT Assembly Drawings •••• 91 Web Guide / Sensor Parts List Item Part # Description Qty Item Part # Description

92 •••• Assembly Drawings Users Manual Model 686 / 686 HT Drive Assembly Drawing 4171811141631321729561519141081251720

Users Manual Model 686 / 686 HT Assembly Drawings •••• 93 Drive Parts List Item Part # Description Qty 1 554099 Ass’y, Rear drive support

94 •••• Assembly Drawings Users Manual Model 686 / 686 HT Printhead Assembly Drawing 141426141614132015911112210717212214232425618319845

Users Manual Model 686 / 686 HT Assembly Drawings •••• 95 Printhead Parts List Item Part # Description Qty Item Part # Description Qty 1 5

96 •••• Assembly Drawings Users Manual Model 686 / 686 HT Printhead Module Assembly Drawing 3513141021216171518687114919120

Users Manual Model 686 / 686 HT Assembly Drawings •••• 97 Printhead Module Parts List Item Part # Description Qty Item Part # Description Q